Predictive Maintenance Tips to Keep in Mind

The world of facility management is a fast-changing one. For example, many facility managers are now beginning to move from preventive maintenance to a predictive maintenance model. New and powerful software, sensor technology, and an expanding Internet of Things (IoT) have all led to new ways to precisely monitor facility metrics at an affordable price.

Below are some of the new technologies used in predictive maintenance:

Power System Assessment

Power System Assessments are done by licensed electrical engineers. They involve visual inspections of a facility’s power system. Flaws, corrosion, hazards, or system weaknesses are identified so facility managers can deal with these issues before they cause a problem.

Online Temperature Monitoring

Online Temperature Monitoring gives facility managers 24/7 access to critical systems. It evaluates the current condition of facility assets and can even detect problematic irregularities before they get out of hand.

Circuit Monitor Analysis

Circuit monitors record relevant voltage and power data. They help facility managers recognize where hazardous sags and swells occur in the system.

Intelligent Protective Devices

Monitoring of circuit breakers provides facility managers with accurate, real-time data, such as:

  • Identification and position
  • Number of operations
  • Cumulative interrupted currents
  • Operating times
  • Charging time
  • Travel-time curve
  • Excess closing energy
  • Wear of contacts

Motor control centers can be checked for:

  • Motor current and power
  • Thermal capacity
  • Line currents
  • Average current
  • Ground current
  • Motor temperature
  • Current phase imbalance
  • Voltage frequency
  • Line to line voltage
  • Line voltage imbalance

To learn more about maintenance solutions, call MaintenX today!

Longest-Lasting Facility Flooring

While durability is always a factor when choosing a flooring material for your facility, it’s an absolute must for high-traffic areas. Below are some of the most durable facility flooring materials:

Terrazzo

Terrazzo is durable and relatively inexpensive, but it’s high in upfront costs. This material is best-suited for large, high-traffic areas where aesthetics are also a factor, such as transit hubs.

Quarry Tile

Quarry tile is the go-to option for commercial kitchens because it’s easy to clean and grease doesn’t stick to it. Quarry tile will have a long life if it’s installed correctly and is well-maintained.

Inexpensive and sturdy, quarry tile is a great low-cost option for kitchen and some construction floor applications.

Luxury Vinyl Tile (LVT)

Generally speaking, LVT isn’t well-suited for industrial or commercial kitchen environments. It can, however, handle a lot of foot traffic, scrapes, scratches, scuffs and spills. This is why it’s a good option for offices, hospitals and schools.

Epoxy

Epoxy flooring is designed for durability—IF properly installed. If putting it over concrete, the surface of the floor should be thoroughly cleaned and ensuring that all cracks are patched with urethane before applying the epoxy coating. If these steps aren’t taken before applying the epoxy, it is much more likely to peel or chip early. Epoxy’s maintenance needs include daily sweeping and occasional deep cleanings. These small measures should help keep your epoxy flooring looking like new for years to come.

Want to know more about facility flooring options? Call MaintenX today!

What is Water Autonomy?

Today’s green-savvy customers look for companies who take steps to be more climate-friendly. Taking such steps doesn’t just improve your brand’s public image, it can also become a positive part of companies’ internal culture while cutting costs.

By doing more with less, facilities that use greener alternatives to everything from their lighting to their energy sources create a healthier and happier environment for workers.

Below are a few methods to lower your facility’s environmental impact while saving you money.

Composting

Facilities today have the ability to reuse, recycle, or compost almost all solid waste they generate. Despite this fact, much of the food we throw out ends up in landfills. Composting programs encourage workers to put food waste into compost bins located throughout their facility. Composting can help your facility save money, increase employee happiness, and send a positive message to customers.

Sustainability

Many of today’s facilities have equipped themselves with smart technology. Smart technology allows facility managers to augment individual rooms’ temperatures and lighting individually. Other smart tech like digital restroom dispensers can provide real-time information about dispenser refill levels while informing cleaning staff of when and where they should service or refill them.

Taking small steps like these can help your company get a little greener without breaking the bank. By educating your staff about the importance of waste reduction while striving to lower your facility’s environmental impact, you can help create a more sustainable and brighter future.

Health Risks with 3D Printers

These days, it seems as if anything and everything can be printed on a 3-D printer. The applications of this technology are indeed mind-boggling. 3D printing seems to be the future of making things, from artificial organs to guns to miniature versions of famous sculptures. 3-D printing is poised to change the way we look at the world, medicine, art, and ourselves, and it’s becoming increasingly affordable. You can now print things at home in your spare time with a couple hundred dollars and a little bit of computer programming know-how. But what are the potential risks involved? Read on to find out. 

Plastic Worries

3D printers work by melting plastic “beads” or “threads” and then compounding tiny layers of material to form whatever object is to be created. The two main components used today are acrylonitrile-butadiene-styrene (ABS) and polylactic acid (PLA).

Experiments conducted with these materials have found:

  • Some 3-D printers can create high levels of known carcinogens
  • ABS filaments produce possibly dangerous particulate emissions
  • Possibly dangerous emissions have been found in both ABS and PLA devices
  • Over time, emissions increase with both materials, as the printing devices age

Safety First

These finding could be enough to cause you to worry about continued usage of your 3D printer. But a few possible precautions may be helpful in avoiding harmful consequences:

  • Place 3D printers in a well-ventilated space to reduce exposure to particle emissions
  • Select 3D printers with built-in ventilation systems.

This is a new and developing technology. If you are interested or currently using 3-D printers, make sure you stay updated on new research as it develops to make sure you use this powerful technology in the safest way possible.

How to Make Your Roof Last Longer

Roofing systems have limited lifespans which vary depending on climate, exposure to the elements, build type, and installation method. Regardless, however, all roofs need regular inspections and routine maintenance to ensure a long, healthy life. Appropriate care and maintenance can prolong the life of a roof for years to come. 

Know the Basics

It is essential to understand that your facility’s roof is made up of more than just shingles. Your facility’s roof includes many working parts, including mechanical and electrical equipment, roof drainage equipment, and rooftop communication equipment, just to mention a few components.

Collect Data

Good roof management begins with taking an inventory of the current state of the roof. Firstly, you should know the number, size, age, and maintenance history of the roof.

Collect the following data:

  • Contractor and manufacturer warranty information
  • Maintenance and repair data
  • Changes or upgrades
  • Records of work performed

Facility Management Software

Facility management software programs that store and update this information will be very helpful. These specialized software systems allow you to track the complete cost of managing and maintaining your roof and other maintenance task over time. Many large facilities have multiple roof sections of many sizes, types, and ages. Different roof construction projects with varying levels of warranty and materials can become confusing and overly complicated over time without proper record keeping.

Want to know more about making the best of your roof’s life? Call the experts at MaintenX today!

The Dangers of Mold in Your Building

Mold has always presented a problem for facility managers; fueling this concern is the increasing fear that facilities are breeding grounds for what has been called “toxic mold”. Despite the hype, though, researchers have found slim evidence that links mold found in facilities to human harm.

That being said, mold in your facility should not be taken lightly. Molds can cause allergic reactions and respiratory illness that can quickly become serious and lead to long-term problems. The existence of mold can even create structural problems in your facility that, if unaddressed, can create even costlier problems.

The Hype

It’s understandable that people are fearful of mold. After all, some types of mold can cause serious illnesses. Despite the stories going around the water cooler, however, indoor air quality isn’t much affected by most common strains of mold found in buildings.

That doesn’t, however, mean that mold is nothing to worry about. Mold can cause respiratory conditions like asthma, for example, which has received scrutiny because of the increasing incidence of the condition in children across the country. There is no consensus as to the cause, but long-term exposure to mold could make a person more sensitive to mold and other allergens.

No matter what the cause, you should have a licensed professional survey your facilities in the case of mold damage.

Want to know more about mold and its effects? Contact the maintenance experts at MaintenX today!

Tips for Emergency Preparedness

Follow these tips to get the most out of your emergency preparedness action plan.

Communication is Key

Make sure to have a clear and concise communication strategy for facility occupants. This could be as simple as an email list or regular newsletter. Through this channel, you can communicate any relevant warnings if an emergency situation presents itself. By taking this simple step, you ensure your facility’s staff and occupants have the vital information they need at the moment they need it. This will keep occupants safe and give you peace of mind. 

If you don’t already have one—and you should—make a detailed, thorough risk assessment and emergency scenario plan for all emergency situations that are relevant to your facility’s surroundings, climate, and industry-specific risks.

Some examples of what you may need to plan for:

  • Hurricane
  • Flood
  • Power Outage
  • Fire
  • Chemical Spill
  • Active Shooter
  • Serious equipment malfunction
  • Winter Storm
  • Tornado
  • Industrial accident

Make sure everyone in the facility is aware of and familiar with each of your emergency plans.

Prepare for the Worst

When an emergency arises, make sure you have a plan to evacuate all facility occupants. If this is not possible, make sure to have enough non-perishable foods, water bottles, and basic toiletries to keep everyone in your facility safe and healthy during an emergency that prevents them from leaving the building for an extended period.

What to Do if You Must Defer Maintenance

When funds are running low, the list of postponed repairs and maintenance can grow quickly. Although it might make short-term financial sense, deferring maintenance will always cost you dearly in the long run.

What is Deferred Maintenance?

Deferred Maintenance is maintenance, improvements, or repairs that are postponed. In order to understand your deferred maintenance situation:

  • Identify the reason maintenance was deferred
  • Understand the scope of the problem
  • Know your exposure if unmaintained equipment breaks down
  • Prioritize projects to allocate what maintenance funding you do have
  • Perform preventive maintenance and repairs on time to avoid project backlogs

Though it’s usually a funding shortfall, there are other reasons maintenance can be deferred:

  • Lack of maintenance staff
  • Unknowledgeable personnel
  • Effects of maintenance on normal facility operations
  • The needed parts are unavailable

Regular maintenance is a key factor in guaranteeing optimum facility efficiency and your employees’ health and wellbeing. Such maintenance also lowers the cost of large maintenance projects by reducing their number and severity.

When facility assets are not taken care of, they wear out early and then need to be repaired or replaced prematurely. To maximize the life of your assets, you must perform regular maintenance. Otherwise, you risk costly replacements and even costlier unscheduled downtime.

Want to know more about deferred maintenance? Call the maintenance experts at MaintenX today!

Planning for Maintenance Project Success

Efficient and active communication is vital in the world of facility maintenance. Facility managers need precise information, and they need that information to be delivered in a timely manner in order to keep their facility working at optimum efficiency.

Regrettably, many facilities aren’t very good at this. A lack of accurate and detailed information can lead to mistakes, mismanaged projects, and substantial negative effects on a facility’s productivity.

But how much information is enough? And how much is too much?

Pay Attention to Details

Facility staff should get enough information to successfully complete the tasks at hand, and no more. When considering what to disseminate, weigh the risks of leaving a piece of information out against the marginal benefit of making it need-to-know.

To make sure facility staff has enough information:

  • If you have a large organization, consider hiring a professional facility maintenance planner
  • Make detailed notes on projects, including dates with measurable goals and timetables for future facility maintenance project planning
  • Keep notes and project lists for future maintenance
  • Make a schedule for routine preventative maintenance
  • Document projects by taking pictures and storing them in the project folder
  • Create easy-to-understand tutorial guides with relevant pictures for routine facility tasks so new employees, and ones unfamiliar with a particular project, can have a simple guide for how to complete the task safely and efficiently

Want to know more project planning? Call the maintenance exports at MaintenX today!

Is There Such A Thing as Too Much Preventative Maintenance?

Any good facility manager worth their salt will tell you that regular maintenance is cheaper and a smarter financial decision than solely fixing things when they break. In addition to the financial costs of repairs, there is problem of production loss caused by unplanned downtime when an asset fails. But, with as important and crucial to a facility’s staff and the company’s bottom line as preventative maintenance is, could there really be such a thing as too much of it?

Affective Preventative Maintenance

One of the prime objectives of a good preventative maintenance program is to prevent equipment failure before it happens by performing regular, routine inspections and pre-emptive repairs. But, after preventative maintenance, some equipment can sometimes stop working correctly. There are a few different reasons this can happen:

  • Faulty replacement parts leading a mechanism to work incorrectly or stop working altogether
  • Improper installation or repair processes which lead to problems that result equipment in failure
  • Damage caused during routine maintenance can occur that is initially unnoticed, thus causing the equipment to have a problem or fail completely
  • Lengthy, prolonged maintenance work, which can cause problems for equipment designed to be in constant use

Examine and Respond

A thorough and exhaustive review of your preventive maintenance program can oftentimes lead to big efficiency improvements, leading to shorter periods of downtime and higher overall efficiency, both for the facility’s equipment and its workers.

Want to know more about preventative maintenance? Look no further than the maintenance experts at MaintenX!